Wastewater reuse and resource recovery solutions for electroplating/surface treatment processes.
Cyanide-containing wastewater → Alkaline chlorination for cyanide destruction → pH adjustment
Chromium-containing wastewater → Reduction and precipitation → Solid-liquid separation
Mixed wastewater → Coagulation and sedimentation → Heavy metal removal
Zero-Emission Technology Route
Section 1: Wastewater Classification, Collection, and Pre-treatment
Cyanide-containing wastewater → Alkaline chlorination for cyanide destruction → pH adjustment
Chromium-containing wastewater → Reduction precipitation → Solid-liquid separation
Mixed wastewater → Coagulation sedimentation → Heavy metal capture
Section 2: Membrane-based Advanced Treatment and Concentration
Pre-treated effluent → Special UF system → Two-stage RO system
↓ ↓
Reclaimed water tank Concentrate collection tank
(Reuse rate 85%) (Concentration factor 20-30 times)
Section 3: Resource Recovery and End-of-Pipe Solidification
Concentrate → MVR evaporation crystallization → Heavy metal electrolytic recovery
↓ ↓
Distilled water reuse Metal salt products
Core Equipment Configuration
1. Special Membrane System
DTRO Disc Tube Reverse Osmosis: Tolerant to high COD and high salinity
Anti-fouling spiral-wound RO membrane: Special flow channel design to reduce scaling
Ceramic ultrafiltration membrane: Acid and alkali resistant, easy to clean, long lifespan
2. Evaporation Crystallization System
MVR Mechanical Vapor Recompression: Energy consumption is only 1/3 of traditional evaporation
Forced circulation crystallizer: Controls crystal particle size
Centrifugal separation + fluidized bed drying: Finished product packaging system
3. Electrolytic Recovery Device
High current density electrolytic cell: Metal recovery rate > 95%
Automatic stripping system: Reduces manual operation
Precious metal refining unit: 99.9% purity metal recovery
Economic Benefit Model
Direct Revenue Items
Water resource fee savings: Reclaimed water replaces fresh water
Wastewater discharge fee reduction: Reduced costs due to reduced emissions
Metal recovery value: Sales revenue from copper, nickel, chromium, etc.
Chemical savings: Reuse of acids and bases in reclaimed water
Cost Savings Items
Reduced hazardous waste treatment costs: Over 90% reduction
Fresh water procurement costs: Reduced by 80-90%
Wastewater treatment chemical costs: Reduced by over 50%
Environmental penalty risk: Basically eliminated